Fully premixed gas steam generator

The process of steam generation in traditional boilers is: water storage heating water boiling steam generation. The fully premixed low nitrogen condensing steam generator uses stainless steel finned energy-saving devices to preheat the water supply. It can generate high-temperature steam within 1 minute of start-up, greatly reducing heat loss and achieving a thermal efficiency of up to 99%. Traditional steam boilers require a pressure vessel to generate steam pressure before producing high-temperature steam. A fully premixed low nitrogen condensing steam generator directly produces high-temperature steam without the need for a pressure vessel to generate steam pressure. The fully premixed surface combustion technology utilizes surface combustion heat radiation to save energy, and high temperatures immediately generate steam from water. The power of the continuously variable speed heating technology is adjustable, and the output of the burner can be automatically adjusted according to the end load, so that the machine can work in the best state. Reasonable allocation, small equipment size, and distributed installation capability.

• Working principle

Continuous steam transmission technology - Traditional steam generation equipment or steam boilers achieve periodic water supply or heating by heating the stored water to a predetermined standard through periodic segmented steam heating. The ultra-low nitrogen steam unit uses its own "steam continuous transmission technology" to ensure a continuous and almost lossless rapid transmission of steam to heat and store water, achieving continuous and uninterrupted supply. Low consumption steam transmission technology - achieving almost zero heat loss during steam transmission, thereby maintaining a relatively continuous and stable water temperature in central water supply and heating. Intelligent control and conversion technology - realizing the intelligence of all computer operations, easily converting between different functional uses such as steaming, central water supply, and central heating. Fully premixed surface combustion technology - utilizing surface combustion heat radiation to save energy and generate steam immediately from water at high temperatures. Water vapor separation technology - separates the water vapor in the steam inside the equipment, and the water in the steam is circulated back to the equipment to produce saturated steam. Stepless variable speed heating technology - consumes less energy and produces better results. The firepower can be adjusted, and the output of the burner can be automatically adjusted according to the end load, so that the machine can work in the best state. Reasonable allocation, small equipment size, and distributed installation capability.

The fully premixed surface combustion technology is the most advanced gas combustion technology in the world, which involves the thorough pre mixing of gas and air before entering the combustion chamber, resulting in more complete combustion, improved combustion efficiency, and reduced release of harmful gases. Its characteristics are as follows:

1) The traditional high-pressure jet gas burner adopts diffusion combustion, while the metal fiber burner adopts a fully premixed surface combustion method. In the case of a small excess air coefficient, the combustion is more complete, resulting in high thermal efficiency and low CO emissions.

2) The flame of the metal fiber burner is short and uniform, without the local high temperature zone of traditional jet burners, and the flame hole intensity is low, resulting in a significant reduction in NOx production.

3) The metal fiber burner significantly reduces combustion noise, thus reducing flue noise.

4) Due to the compact structure of premixed flames, this advantage can be utilized in the design of combustion chambers to reduce their size.

5) Convenient to obtain a large proportion of power adjustment range. Stable combustion can be achieved at a thermal intensity of 100-15000 kW/m2.

6) At lower output, the metal fiber burner can adopt radiation heat transfer method, which can increase the efficiency of heat exchange.

7) It has a smaller thermal inertia, so the heating and cooling are faster, the infrared time is extremely short, and the temperature control response is sensitive.

8) Due to the fine pores and certain thickness of the medium in the furnace head of the metal fiber burner, the temperature difference between the inner and outer surfaces of the medium is large, and the tempering tendency of the metal fiber burner is lower, making it safe and reliable.

1. Non pressure vessels, with furnace but no pot, water capacity less than 30L, no need for annual inspection, completely eliminating safety hazards;

2. Low heat loss and energy consumption, saving more than 30% energy compared to traditional gas boilers;

3. Fast heating rate, adjustable steam temperature from 120 ° C to 180 ° C;

4. One click start, no need for multiple modules to start and stop simultaneously, fully intelligent management, precise temperature control, no need for human supervision;

5. IoT programmable technology enables intelligent control and real-time data monitoring;

6. The high-efficiency condensing fins are made of 304L stainless steel, which is corrosion-resistant, anti-oxidation, and has a long service life;

7. Environmental compliance standards, lower than the standard of "Notice on Implementing Air Pollutant Emission Control Values in Key Control Areas of the City", below 30mg/m3;

8. The footprint is only 1/5 of traditional boilers, and one person can move it;

9. Using the high-end configuration of FASCO fans from the United States ensures both quality and durability;

10. National authoritative institution testing report, no need for annual inspection, no need for security inspection review;

11. Thermal efficiency 100.05%; 40% energy-saving compared to similar products;

12. Infinite variable speed regulation: No need for repeated start stop, can be accurately adjusted to 0.01MPa according to the end pressure, and can continuously produce steam (20% -100%);

13. Stable operation: No heat dissipation or noise during operation;

14. Pressure: Standard units with pressure below 12Kg, special customization is available for units with pressure below 20Kg;

15. High temperature return water supports a temperature of ≤ 120 ℃;

• Graphic and text introduction